CCD Vision Inspection & Sorting Machine

High-precision automated inspection and sorting system for small electronic components, designed to improve production efficiency, reduce defect rates, and ensure consistent quality across high-volume manufacturing lines.

Components are fed via vibration trays onto a rotating inspection disk. Dual CCD cameras inspect both the top and bottom surfaces for defects, orientation, and markings. Products are then automatically sorted into designated bins according to inspection results.
The system integrates imported control systems, ensuring repeatability, reliability, and easy operation. Custom configurations are available to meet specific production requirements.

System Overview

This fully automated system uses vibration tray feeding and a rotating inspection disk to deliver components to high-resolution CCD cameras. Both front and back surfaces are inspected, and products are classified and sorted into separate bins based on quality. The system supports high-speed inspection and ensures accurate defect management for continuous production lines.

Key Features

• Dual CCD inspection for top and bottom surfaces
• Automated sorting by inspection results
• Supports small components from 0201 mm up to 1206 mm (customizable)
• High-speed vibration tray feeding and rotating inspection disk
• Imported control system for reliable operation and high repeatability
• Fully systemized operation with user-friendly touchscreen interface
• Customizable for specific production requirements

Applications

• SMT component inspection and sorting
• Electronic component quality control
• Small passive components (resistors, capacitors, inductors)
• ICs and semiconductor inspection for orientation and defect detection
• High-mix production lines requiring fast and accurate sorting

Representative Cases

• EMS manufacturer in Thailand reduced defective 0201–0805 resistors by 95% using this system and improved throughput by 30%.
• Semiconductor assembly line in Mexico implemented CCD inspection for IC orientation verification before tape & reel packaging, eliminating manual inspection bottlenecks.
• Consumer electronics company in Vietnam deployed multiple units to sort capacitors and diodes by orientation and size, supporting just-in-time production scheduling.

Technical Specifications

Engineering Philosophy

Designed for precision, efficiency, and reliability, this system integrates dual CCD vision inspection with automated sorting to reduce manual handling errors and improve overall production quality.
Its modular design allows for quick maintenance, easy changeovers, and future upgrades.