3D AOI Optical Inspection System
Fully automated, high-precision platform for inspecting components with spherical surfaces. Designed to streamline inspection, defect sorting, and tray management for high-volume production.
Load up to 20 trays of components (balls facing up) into the system. Upon start, the machine automatically picks, inspects, sorts defective components, replenishes good components, and stacks finished trays in the output area.
Defect detection includes: OK, oversized balls, undersized balls, bridging, missing balls, solder drop, multiple balls, misalignment, and height variation. Fully integrated with imported control systems and customizable software for client-specific requirements.
Key Features & Benefits
- 3D inspection of spherical components with full automation
- Tray handling: load up to 20 trays for continuous inspection
- Automatic defect sorting and replenishment of good components
- Detection of multiple defects: OK, oversized/undersized balls, bridging, missing balls, solder drop, multiple balls, misalignment, height variation
- Imported brand control system for stable, reliable operation
- Fully integrated system for seamless automated inspection
- Customizable to meet specific customer requirements
- User-friendly touchscreen interface for easy operation
Technical Specifications
| Machine Dimensions (L × W × H) | 1200 × 1000 × 1800 mm |
| Motion System | Servo motors, stepper motors, linear modules |
| Control & Display | Weiron (维纶) touchscreen |
| PLC | Panasonic PLC |
| Vision System | CCD cameras for orientation detection and defect inspection |
| Electrical Components | Mean Well 24V DC power, CHINT leakage switch, CHINT AC contactor |
| Mechanical Parts | Ball screw modules, in-house machined parts, custom trays and fixtures |
Engineering Philosophy
Designed for precision, reliability, and automation, this 3D AOI system simplifies the inspection and sorting workflow. Its modular design ensures easy maintenance, high throughput, and repeatable results, ideal for semiconductor and electronic component manufacturers demanding high accuracy and quality assurance.