Automated Loose Component Test-to-Tape & Reel System
Fully integrated automation platform for testing, inspection, and tape & reel packaging of loose electronic components. Designed for high precision, efficiency, and repeatable quality.
Cylinder-controlled feeding ensures stable material supply, servo-driven cam mechanisms inspect component markings (MARK) and lead shapes (LEAD), and stepper motor-driven tape movement provides precise reel packaging. Imported control systems guarantee reliability, while the fully systemized operation reduces manual handling.
Industry Applications
- EMS / PCBA factories for loose resistors, capacitors, ICs
- Semiconductor & IC packaging for quality inspection and taping
- Repair / Rework Centers for sorting and packaging reclaimed components
- Component distributors for repackaging bulk components into standard tape & reel
Key Features
- Automated loose component inspection and tape & reel packaging
- Servo and stepper motor-driven precision motion control
- CCD vision system for MARK and LEAD verification
- Fully systemized, minimizing manual handling errors
- Customizable for specific customer production requirements
- User-friendly touchscreen interface for operation control
Technical Specifications
| Machine Dimensions (L × W × H) | 1200 × 1000 × 1800 mm |
| Motion System | Servo motors, stepper motors, cam & cylinder mechanisms |
| Control Platform | Panasonic PLC with Weinview HMI |
| Vision System | CCD cameras for MARK and LEAD inspection |
| Electrical Components | Mean Well DC 24V, CHINT safety devices, AC contactors |
| Mechanical Parts | Ball screw modules, in-house machined parts, custom tooling trays |
Engineering Philosophy
Designed for precision, reliability, and repeatability, this system integrates component inspection and tape & reel packaging into a seamless automated workflow. It reduces manual handling errors, improves yield, and ensures consistent product quality.
Modular components and standardized design allow easy maintenance and full customization to meet diverse production requirements.