Automated Test-to-Tape & Reel System
Integrated automation platform for IC/component testing and subsequent
tape & reel packaging, designed for high efficiency and consistent quality.
Operators manually load trays, and robotic arms automatically pick
components to the testing station. Tested components are then placed
onto carrier tape for encapsulation, while fiber-optic detection
ensures full tray verification. After completion, trays are removed
and replaced for the next batch.
System Overview
This automated system combines component testing and tape & reel packaging
into a single workflow. Components are picked from trays, tested, and
then accurately placed on carrier tape. Fiber-optic sensors verify that
each tray completes the process without errors.
After testing and packaging, trays exit the system and are manually
replaced with new trays for continuous operation.
Key System Features
- Automated IC/component testing and tape & reel packaging
- Robotic tray handling for efficient workflow
- Fiber-optic detection for tray and component verification
- Fully systemized operation for repeatability and reliability
- Customizable setup according to specific customer requirements
- User-friendly touchscreen interface for operation control
Technical Specifications
| Machine Dimensions (L × W × H) | 1000 × 900 × 1600 mm |
| Excluding Tape Feeding Module | Yes |
| Motion System | Servo motors, stepper motors, precision linear modules |
| Control Platform | Panasonic PLC with Weinview HMI |
| Electrical Components | Mean Well DC power, CHINT safety devices, AC contactors |
| Mechanical Parts | Ball screw modules, in-house machined parts, custom tooling trays |
Engineering Philosophy
Designed for efficiency, reliability, and repeatability, this
system integrates testing and packaging into a single automated workflow,
reducing manual handling and improving production quality.
Modular design and standardized components ensure easy maintenance
and allow customization to meet different customer production requirements.
