Finished Product Tray Placement System
A vision-guided tray placement platform designed for accurate orientation
control and stable handling of finished electronic products.
The system integrates dual feeding tracks, CCD orientation verification,
and a fully systemized control architecture to ensure consistent tray
placement quality in final-stage production processes.
System Overview
The Finished Product Tray Placement System is designed for final-stage
tray loading of qualified products. Dual vibratory feeding tracks support
adjustable orientation control, enabling handling of products with
different front and back surface requirements.
Two manual tray loading stations (Station A and Station B) allow flexible
operation while maintaining consistent placement accuracy through
centralized motion and vision control.
Process Flow
Products are fed through dual vibratory tracks with adjustable orientation
settings. Empty trays are manually placed at Station A or Station B.
Once the start command is issued, the selected station moves to the
placement position.
A CCD vision system verifies product orientation prior to placement,
ensuring directional consistency across the entire tray. After tray
placement is completed, the station returns to the loading area for
manual tray removal and replacement.
The process is then repeated, supporting stable and repeatable operation
for final product handling.
Key System Features
- Dual-track vibratory feeding with adjustable orientation control
- Manual dual tray loading stations (A / B)
- CCD vision system for orientation verification and inspection
- Consistent and repeatable tray placement accuracy
- Fully integrated industrial control system
- Customizable configuration to meet specific product requirements
Technical Specifications
| Machine Dimensions (L × W × H) | 1000 × 900 × 1600 mm |
| Vibratory Feeder Frame | 400 × 100 × 550 mm |
| Motion System | Servo motors, stepper motors, and precision ball screw modules |
| Control Platform | Panasonic PLC with Weinview HMI |
| Vision System | CCD-based orientation detection and inspection |
| Electrical Components | Mean Well DC power supply, CHINT safety devices and AC contactors |
| Mechanical Parts | In-house machined parts with custom tooling trays |
Engineering Philosophy
The system is developed with an emphasis on
orientation accuracy, process repeatability, and operational stability,
making it suitable for final inspection and packaging stages.
Modular design and standardized components allow flexible adaptation to
different product types and future production requirements.